Flat Shape Milling Machine Part

Product Overview

The Flat Shape Milling Machine Part is a versatile component engineered for precision machining in CNC milling applications. With a flat-bottomed geometry and high-tolerance design, this part ensures sharp, consistent edges in metals, plastics, and composites. Available in high-speed steel (HSS) or carbide, it excels in slotting, profiling, and face milling operations across industries like automotive and aerospace.

Features

Flat-Bottomed Design: Enables precise machining of flat surfaces, slots, and shoulders.

Material Options: HSS for general-purpose use and carbide for high-speed, high-temperature applications.

Coating Technology: TiN or TiAlN coatings reduce friction and enhance tool life by 50%.

Multi-Flute Configuration: Optimizes chip evacuation and surface finish in deep-cutting operations.

Balanced Shank: Ensures stability at high RPMs, minimizing vibration and improving accuracy.

Applications

Aerospace: Machining aircraft components like turbine blades and structural parts.

Automotive: Creating engine blocks, transmission components, and molds.

Medical Devices: Precision milling of surgical instruments and implants.

Electronics: Cutting PCB substrates and heat sinks.

General Manufacturing: Prototyping and production of complex parts.

FAQ

What is the difference between HSS and carbide flat end mills?

Carbide tools offer higher hardness and heat resistance, making them ideal for tough materials, while HSS is more cost-effective for softer metals.

How do I choose the right number of flutes?

Fewer flutes (2–3) are better for heavy roughing, while more flutes (4–6) improve finish in light-duty applications.

Can these parts be used for 3D profiling?

Yes, their flat design allows for precise contouring and surface finishing.

What cutting parameters are recommended?

Speeds range from 20–80 m/min for HSS and 80–200 m/min for carbide, depending on material.

Is regrinding possible for worn parts?

Yes, professional regrinding can restore performance if the tool body remains intact.

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